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Casting defects – Surface temperature

Customer – ChemTrend – Inprotec IRT
Casting defects - Surface temperature
Complex and heavy parts – xxx GH

Monitoring and understanding

  • Complete diagnostic

Results

Parameters Old condition Optimization Variation
Average temp before spraying (ºC) 305 307 2
Average temp after spraying (ºC) 98 150 52
Temp variation Pre-Post (ºC) 207 157 -50
Die Lubricant
Process improvements
  • Die surface temperature optimized
  • Die lubricant reduced in 22%
    Wastewater reduction
  • Enhanced casting quality
    The X-ray test showed markedly reduced pores
    Cold flows, shrinkages and die-solderings, were eliminated
  • Increased productivity in +5%
  • Design of the spraying programs on other machines

Customer comments and conclusions

  • Monitoring and controlling the die surface temperature can result on fundamental process improvement
  • The DTC device clearly showed the high benefit as a valuable tool to analyze production processes and to identify any potential optimization
  • The results of the first project showed that the high benefit of the DTC will also pay off the investment in a short time

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